As the price of natural gas (NG) continues rising, many are looking for alternatives. One of the best options is to use LPG air mixers. These are systems that can create a mixture of LPG and air. The ratio of each component varies with what you are trying to achieve. This can be used as a backup measure or can completely take over NG. So whether you are looking to cut on consumption or avoid unforeseen shortages, automatic LPG air mixers can be of great value, according to I-Maximum.
Switching to this system doesn’t require buying new equipment. There are many benefits to using these mixers. Let’s look at how mixers work, the benefits and when to use them.
How it works
Air mixers produce synthetic natural gas (SNG). This is very similar and possesses the same properties as natural gas. Air and liquified petroleum gas are mixed under high pressure to create SNG. The proportion of each varies depending on the type of device and designed product. These devices work under specific conditions, including:
- Pressure
- Temperature
- Volume
Balancing safety and automation
The automatic LPG air blenders that most companies use have valves that can be used for regulating settings. To make it easier for you, there are certain core features that a good mixer should have. These include:
- Automated design
- Easy operation
- Pressure applications
- Adjustable LPG and air ratios
- Automated fault detection
- Regular data logs
- Safety
- Reliable
With automatic leak detection, you can avoid contamination. It is easier to monitor function with a remote control. Most of the functionalities can be modified and errors detected on time. Emphasis is always placed in safety even as gas mixing is happening.
Pressure levels are kept within normal ranges as sudden increases may have damaging effects on the system and other nearby devices. The majority of LPG air mixers have a control system. This has various benefits including:
Efficient monitoring
It allows you to monitor how the system is working at all times. There is an overview of each section from temperature control to pressure changes. This allows you to ensure smooth functioning and detect any problems early on.
There is a temperature sensor that detects variations. This is a crucial component as SNG is temperature dependent. Specifications are placed to alert the system if there is any liquid SNG penetration. With the proper temperature settings, gas is kept away from entering the pipelines.
Safety
One of the biggest worries for many is gas leaks during production. With LPG air mixers, the system doesn’t have a reduction in pressure at any time. When the pressure remains stable, you are unlikely to experience any leaks that may occur at the outlet.
Another safety measure is the valves. These are designed to keep gas from flowing backwards. This is something that tends to happen in emergency situations. This adds an extra level of protection.
Remote control
Remote control is used for adjusting different settings. For instance, the pressure of gas and air at the inlet is monitored and adjusted accordingly. In order to ensure that the mixture is safe and precise, the density should be regulated. So there are measures in place to ensure that the density is corrected.
This is linked to a control panel. There are other parameters that the system uses to ensure safety. This also keeps operations smooth.
Signaling
Safety is key when it comes to mixers. There are chances of leakages which can cause contamination. Adding signaling systems that detect any leakage is important. It doesn’t stop there. Once a gas leak is detected, it signals an emergency shutdown further limiting the damage. You can access both audio and visual signaling in case a leak occurs.
Benefits
There are various ways to use air mixers. They can be used in various industries from pharmaceuticals to production of food and beverages. So why should you invest in this system? Here are some key resonances why automatic Liquefied Petroleum Gas air mixers are a must for companies. These include:
- Increase in gas prices
- Decreased pressure
- Switching from NG
Flexible
Companies need to remain flexible when it comes to energy consumption. As already stated earlier, the prices of natural gas are increasing due to a rise in demand. So finding a way to balance expenses without spending too much is key. The LPG air mixer is a great solution to this problem.
It allows businesses to remain flexible, by controlling the amount of natural gas used. These devices allow you to mix different ratios depending on individual needs. There is an option to change and adapt settings as needs increase.
Reduced contamination
Because of the remote control system and signaling, mixers are safe. They can detect leakages, helping to avoid a huge spill. Also, the valves set in place are a key component in providing maximum safety.
Increased efficiency
With a lot of emphasis being placed on switching to sustainable energy, mixers are a great choice for industries. By combining air and LPG, mixers are able to provide more energy with improved efficiency. They have reduced costs as well. This leads to a significant reduction in carbon emissions.
When installing mixers, it is important to work with experts. They can advise the best type depending on your needs. Most of the time adding a vaporizer leads to better safety. However, this should be done by experts to ensure there is maximum protection.
Final thoughts
Air mixers are a great way to generate SNG, which is a great source of energy for companies. It can be used in cases when gas is unavailable. Having automatic LPG air mixers may not only be a cost effective measure. It can be used as an adjunct to natural gas. So when there are periods of low pressure, you can switch to this combination. For those that want to end dependency on natural gas, mixers are a great idea.
When choosing one, remember to keep the price, functionality, and needs in mind. Devices that can be adjusted to combine varying ratios of air and LPG are ideal. Working with the experts in this area will ensure you get the best deal.
